Technical report of the review of the straw press machine

• 24 Dec 2023
• 1933

javid keshtleyzeri Co.ltd

Experiment Report Summary:

1. YALÇIN Straw Baler:

   • Manufactured by Yalçın Hidrolik Makina-Alattin YALÇIN.
   • Portable machine with articulated suspension system.
   • Can be powered by the tractor's stem or an electric motor.
   • Features a feeding tank and a straw packaging system.
   • Hybrid machine with rubber wheels and towing capability.

2. Introduction and Technical Specifications:

   2.1. General Dimensions (Figure-1):

   • Length (Transport mode): 4200 mm
   • Length (Working mode): 4200 mm
   • Width (Transport mode): 2400 mm
   • Width (Working mode): 2400 mm
   • Height (Transport mode): 3000 mm
   • Height (Working mode): 3000 mm
   • Weight: 5500 kg
   • Color: Turquoise Orange
   • 
   • Figure 1- YALÇIN straw press machine

   2.2. Operation Principles:

   • YALÇIN Straw Baler is powered by the tractor stem or an electric motor.
   • Processes collected dry straw, stems, and weeds from farms.
   • Utilizes a helix conveyor to transport materials to the feeding tank.
   • Compresses straw using a feeding cylinder and packages it with a packaging cylinder.
   • Packaged straw is conveyed on a belt for transportation.

   2.3. Motion Transmission System (Figure-2a-b):

   • Movement from the tractor's stem to the baler and hydraulic pump.
   • Hydraulic pump volume: 105 cc.
   • Generator provides electrical power for the system.
   • Radiator, compressor, helices, and conveyors are belt-driven.
3.  

1. • 
   • Figure 2-3 transmission system of straw press machine

   2.4. Feeding Tank (Figure-3):

   • Inverted pyramid-shaped tank made of 3mm sheet metal.
   • Equipped with a clip for adjusting and controlling the feed amount.
   • Feed tank volume: 500 cubic meters.

   

2. Figure 4- Feeding tank of the straw press machine

3. 2.5. Straw Packaging Equipment (Figure-4a-4b):

   • Utilizes a feeding cylinder to compress straw.
   • Packaging cylinder packs and conveys the compressed product.
   • Allows manual or automated plastic bag packaging.
   • Weight adjustments for packaging are possible.

   

   

4. Figure 5 and 6: Straw press machine equipment

5.  

6. 2.6. Chassis and Towing Gear (Figure-6):

   • Main chassis made of two 80x120x5 mm profiles.
   • Front roof section has two V-shaped 80x120x5 mm profiles with a towing gear.
   • Towing gear includes adjustable cylindrical bases with or without gears.
   • The towing ring is fixed to the towing gear.

   2.7. Axle:

   • Prevents 90-degree collisions with two short shafts.
   • Equipped with wheels using bearings in the axle.
7.  

Figure 6: Chassis and gear of the straw press machine

Dimensions and Wheel Specifications:

Nominal Wheel Dimensions: 400/60-15.5 Track Width (Is): 1900 mm Tractor Type: New Holland TD 110D

Safety Equipment: This machine is equipped with a set of safety equipment to prevent breakage, cracking, and similar issues resulting from high stress during operation. The connecting shafts used have a safety system to prevent excessive stress.

3. Test Method: Sound tests were conducted based on the TS ISO 5131 standard, and other tests were classified according to our testing methods (Müdürlüğümüz Deney Yöntemlerine).

4. Test Conditions and Results:

4.1. Test Conditions:

• Tractor Used:
  • Tractor PTO Speed: 513 RPM
• Materials Used:
  • Straw
• Moisture Content of Straw:
  • 5%
• Field Slope:
  • Flat

4.2. Test Results (Figure-7):

Table 1: Efficiency

Figure 7: Straw press machine

Table 2: Sound Tests (When Using the Electric Motor)

Table 3: Tractor Milling Force Requirements

*Efficiency depends on material density and operator skills. *Packaging weight is also related to material compaction.

4.3. Device Observations: During the laboratory observations on the device, the following points were noted:

• Adequate safety features in moving parts.
• Easy preparation of the device for operation.
• Observations during device operation:
  • Vibration-free operation under normal conditions.
  • No blockages in the equipment.
  • No excess heat observed in the carrier area.
  • Adequate safety in moving parts of the device.

5. Corrections Made During the Test Period: No corrections were made during the test period.

6. Recommendations: No recommendations have been provided.

7. Conclusion: Based on the test results on the YALÇIN Baler machine produced by Yalçın Hidrolik Makina-Alattin YALÇIN, capable of operating with the tractor stem or an electric motor, it appears to be suitable for agricultural technology.

Note: This report is only valid for this sample. A request is strongly recommended for retesting and reviewing the information following the provided suggestions. In case of non-compliance, the issued test report will be considered invalid. This report is subject to the sales settings and does not fall under the machinery safety regulations (2006/42/EC). This report will not be reproduced without written consent from TAMTEST, except for specified cases. This report was conducted between 19.11.2020 and 24.11.2020. This report is valid for 5 years (24.11.2020-24.11.) All this report was received from YALÇIN straw baler manufacturer website.

• Tags
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